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Making Pens,
Page 2


Then, we formed assembly lines and tried assembling pens by Mass production.

Students assemble pens using the mass production method.

Mass Production Rules:

  • Each team will consist of five workers and one leader.

  • The five workers will sit in the work area and assemble the pen components according to the step assigned to them. This process is repeated as many times as possible during a 2-minute period.

  • The leader will inspect the assembled pens, and deliver them to the customer if they are OK.


 

Students mass produce ballpoint pens in this JA activity.

Mass Production Rules, continued:

  • The leader will also refill the material containers for the various workers.

  • The customer will make sure the pens are OK, log them on the production sheet, and then disassemble the pens.


 

Students enjoy learning by doing in the pen assembly activity.

Advantages, Mass Production

  • Workers require less training.

  • Workers become skilled in one task.

  • Work is done quickly.

  • Products are more uniform.

  • Machines can do more of the work.

Disadvantages, Mass Production

  • One worker can slow down production.

  • Little work variety.

  • Workers don't see final product.

  • Individuals not responsible for final quality.

 

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Slides in this section courtesy of Aurelio Pangilinan and Bosch Braking Systems. Copyright © 2004, and used by permission. PLEASE DO NOT COPY.
 

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