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Production Methods: Making Pens


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Making Pens:
Unit versus Mass Production

by "Our JA Team" at Lake Michigan Catholic Elementary School

How the parts of a pen go together to make the final product

       JA consultants John Guinness & Aurelio Pangilinan, from Bosch Braking Systems in St. Joe, taught the combined fifth grade classes of teachers Mrs. Linda Fish and Mrs. Sandra Puplis about different types of production. We students learned that Unit Production means one person completes an entire product. Mass Production means that many workers combine to produce a product in steps.

       We put theory into practice by assembling ball point pens. First, we tried Unit Production.


 

Unit production, slide 1

Unit Production Rules:

  • Each team will consist of five workers and one leader.

  • The workers will walk to the materials table, collect parts for one pen, walk back to the work area, and then assemble the pen. This process is repeated as many times as possible during a 2-minute period.

  • The leader will collect the assembled pens, make sure they work, repair as neccesary, and then deliver the completed pens to the customer.

  • The customer will make sure the pens are OK, log them on the production sheet, and then disassemble the pens.


 

Unit production of pens

Advantages, Unit Production

  • Workers enjoy variety.

  • Workers take pride in completing the job.

  • Each product can be unique.

Disadvantages, Unit Production

  • Takes more time.

  • Requires broader skills.

  • Quality varies.


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Slides in this section courtesy of Aurelio Pangilinan and Bosch Braking Systems. Copyright © 2004, and used by permission. PLEASE DO NOT COPY.
 

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